My Custom CBR600F2 Project Details

A small plastic repair project evolved into a full out disassembly and customization of this bike over the summer of 2009 through spring (hopefully) of 2010.  Here you can follow my project from start to "finish" (I still have more to do).

Project Background:

Project Details - 100% blacked out including the exhaust.  Upgrades include '01-'03 F4i tail with undertail and LED turn signals, VFR 750 single sided swing arm and wheel assembly with 180 tire, carbon fiber mirrors with integrated turn signals, HID headlight, carbon fiber foot pegs, carbon fiber levers, recovered F4i seats with custom embroidery ("Radman Customs" or something like that) carbon fiber extended frame sliders, carbon fiber tank and gas cap pads, smoked headlight, smoked turn signals, smoked wind screen, alarm system / bike locator, and orange LEDs over the tires, engine, etc.  The wheels, frame, swing arm, brake calipers, triple tree, and any other exposed metal will be powder coated.  New wiring harness due to the numerous problems that I have faced with the original.  Stainless steel braided brake lines, gold valve cartridge fork emulators, 15 W fork oil, new springs, upgraded rear shock (haven't decided on specifics yet).

The way it sits today - Here it is as it sits today.  It's come a long way but still has a long way to go.  Start from the bottom of the page to view the project in chronological order. 

I am also going to post a detailed write up at some point on the F4i tail conversion portion of the project since I get a lot of questions on it.

Presently:

Originally, I got screwed over on a single piece upper fairing from Rockwall Performance that was junk.  I had trouble finding a stock setup that I could afford but I finally got my hands on one that is ready to paint and install.

Custom tail fabrication and full powdercoating complete Custom tail fabrication and full powdercoating complete Custom tail fabrication and full powdercoating complete Custom tail fabrication and full powdercoating complete 

Custom tail fabrication and full powdercoating complete

Powder Coating:

Frame Powder Coated Powder Coated Exhaust Rolling Chassis After Powder Rolling Chassis After Powder

Tail Frame Modification and Rear Seat Mount Fabrication:

Note the frame sticking out of the bottom of the tail section

Photobucket

Sorry, I guess I didn't take many pics of this process.  Here is the result:

Custom Tail Frame Custom Tail Frame 01-03 Rear Seats and Tail

Front Seat Mount Fabrication:

New Front Seat Mount New Front Seat Mount New Front Seat Mount

First Update:

I got the back corner of my garage cleaned up, setup the torpedo heater, and started looking at the tail modification.

 

Complete set of project pics can be found HERE on Photobucket.

This is what I started with: